Precision machining requires high-quality tools, and 1mm end mills are essential for achieving fine detail in milling projects. These tools are ideal for tasks involving small-scale cuts, intricate designs, and fine material removal. Below, we highlight ten of the best 1mm end mills available, focusing on their features, materials, and applications.
Here are 10 Best 1mm End Mills for Precision Machining
1. Realfizz HRC-55 Metal Drilling with Spotting Drill Bit
Price: $2.2 – $48.4
Material: Tungsten Carbide
Brand: Realfizz/OEM
Diameter: 1 – 20 mm
Total Length: 50/60/75/100/150 mm
Flute Number: 2F
Hardness: HRC55
Coating Color: Black
Compatible Material: Steel
MOQ: 5 PCS
Realfizz HRC-55 end mills are known for their exceptional hardness and durability, making them suitable for drilling into hard metals. The tungsten carbide material ensures longevity and resistance to wear, while the black coating enhances the tool’s lifespan by providing extra protection against corrosion and heat buildup.
2. Amana Tool Solid Carbide End Mill
Price: $32.90
Material: Solid Carbide
Brand: Amana Tool
Diameter: 1 mm
Total Length: 38 mm
Flute Number: 2
Coating: nACo (nano-composite)
Compatible Material: Metals, Plastics, Wood
Amana Tool’s solid carbide end mills are renowned for their precision and durability. The nACo coating reduces friction and heat, ensuring a smooth cutting experience and longer tool life. This end mill is ideal for detailed work in various materials, including metals, plastics, and wood.
3. Harvey Tool Miniature End Mill
Price: $40.00
Material: Carbide
Brand: Harvey Tool
Diameter: 1 mm
Total Length: 38 mm
Flute Number: 2
Coating: AlTiN (Aluminum Titanium Nitride)
Compatible Material: Hard Materials, Composites
Harvey Tool’s miniature end mills are perfect for precision machining tasks. The AlTiN coating enhances the tool’s performance by providing excellent thermal stability and reducing wear. This end mill is particularly effective in hard materials and composites, making it a versatile addition to any toolkit.
4. Kyocera Precision Tools Micro End Mill
Price: $30.00
Material: Carbide
Brand: Kyocera Precision Tools
Diameter: 1 mm
Total Length: 38 mm
Flute Number: 2
Coating: TiN (Titanium Nitride)
Compatible Material: Metals, Plastics
Kyocera’s micro end mills are designed for high-precision tasks. The TiN coating provides a smooth cutting action and reduces wear, making it suitable for both metals and plastics. This tool is perfect for detailed work where accuracy is paramount.
5. Micro 100 Solid Carbide End Mill
Price: $35.00
Material: Solid Carbide
Brand: Micro 100
Diameter: 1 mm
Total Length: 38 mm
Flute Number: 2
Coating: TiCN (Titanium Carbonitride)
Compatible Material: Aluminum, Copper, Plastics
Micro 100’s solid carbide end mills are engineered for precision and durability. The TiCN coating offers improved hardness and wear resistance, making it ideal for machining softer metals and plastics. This end mill is perfect for applications requiring fine detail and accuracy.
6. Dremel 631 Router Bit
Price: $15.00
Material: High-Speed Steel
Brand: Dremel
Diameter: 1 mm
Total Length: 50 mm
Flute Number: 1
Coating: None
Compatible Material: Wood, Plastics
Dremel’s router bit is a versatile tool suitable for detailed woodworking and plastic cutting tasks. Although it lacks a coating, its high-speed steel construction ensures durability and sharpness. This end mill is ideal for hobbyists and professionals needing precision in wood and plastic projects.
7. SGS Precision Tools Z-Carb AP End Mill
Price: $50.00
Material: Solid Carbide
Brand: SGS Precision Tools
Diameter: 1 mm
Total Length: 38 mm
Flute Number: 2
Coating: TiB2 (Titanium Diboride)
Compatible Material: Steel, Titanium
SGS’s Z-Carb AP end mills are designed for high-performance machining. The TiB2 coating provides exceptional hardness and heat resistance, making this tool perfect for cutting steel and titanium. It’s an excellent choice for applications requiring high precision and durability.
8. OSG Mega Muscle End Mill
Price: $45.00
Material: Solid Carbide
Brand: OSG
Diameter: 1 mm
Total Length: 50 mm
Flute Number: 3
Coating: WXS (Wolverine Cross Section)
Compatible Material: Hardened Steel, Cast Iron
OSG’s Mega Muscle end mills feature a unique WXS coating that provides superior wear resistance and cutting performance. This tool is ideal for machining hardened steel and cast iron, offering excellent precision and longevity.
9. Garr Tool Standard Length End Mill
Price: $25.00
Material: Carbide
Brand: Garr Tool
Diameter: 1 mm
Total Length: 38 mm
Flute Number: 4
Coating: None
Compatible Material: Aluminum, Plastics, Wood
Garr Tool’s standard length end mills are perfect for everyday machining tasks. Although they lack a coating, their solid carbide construction ensures sharpness and durability. This end mill is suitable for aluminum, plastics, and wood, making it a versatile tool for various projects.
10. YG-1 Alu-Power End Mill
Price: $20.00
Material: Solid Carbide
Brand: YG-1
Diameter: 1 mm
Total Length: 38 mm
Flute Number: 3
Coating: DLC (Diamond-Like Carbon)
Compatible Material: Aluminum, Copper
YG-1’s Alu-Power end mills are specifically designed for machining aluminum and copper. The DLC coating provides excellent wear resistance and reduces friction, ensuring smooth and efficient cutting. This tool is ideal for precision tasks involving non-ferrous metals.
Choosing the Right 1mm End Mill
When selecting a 1mm end mill, consider the following factors:
- Material: The material of the end mill affects its durability and suitability for different tasks. Carbide is common for its hardness and wear resistance.
- Coating: Coatings such as TiN, AlTiN, and DLC can enhance the tool’s performance by reducing friction and increasing heat resistance.
- Number of Flutes: The number of flutes affects the end mill’s cutting performance and material removal rate. Fewer flutes are better for softer materials, while more flutes provide smoother finishes in harder materials.
- Application: Choose an end mill designed for the specific materials and tasks you will be performing.
sum up
Selecting the right 1mm end mill is crucial for achieving precision in your machining projects. Each of the tools listed above offers unique features and benefits tailored to different materials and applications. By considering factors such as material, coating, and flute number, you can find the perfect end mill for your needs, ensuring high-quality results and efficient performance.
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